We offer the possibility of automatically performing all the applications in the field of PU soles production. We allow not only the elimination of operators to perform harmful activities from the point of view of health (painting, siliconing …) but also the quality increase of the finished product.
All the process steps
Release agent application
The application of the release agent in the molds is carried out using a robot equipped with spray guns and a rotating brush. The distribution is uniform, allowing a drastic reduction in consumption and an increase in quality.
In mould coating
The in moald coating consists in the application of the paint inside the molds.
In some PU applications, for aesthetic reasons and for physical-chemical reasons, protections are required that can be achieved by a thin and homogeneous film of paint.
Extraction
The strength of the robot allows to automatically extract the soles from the molds. We have installed more than 90 robots of this type both in Italy and abroad.
The robot program can be recalled by typing on the PC only the article and the mold number or, through a mold identification system, the correct extraction cycle is automatically loaded.
Trimming
The automatic trimming of flashes let to allocate operators to more productive activities and allows to obtain a production with a constant level of quality.
Roughing
Roughing can be performed automatically both on the side of the PU sole or on the perimeter edge for subsequent application of the upper.
The automatic realization allows a high productivity: a plant with 2 robots that realize 2 side cardings for each sole allows to produce 8.000 pairs / day.
Painting
With innovative and patented logics, we carry out the automatic painting of the soles using anthropomorphic robots. The set up times are zero and the surface quality of product is increased.
Flocked
We automatically apply the adhesive and then the flock on PU soles. The system allows to manage 4 different models of soles simultaneously with 3 colors of flock.
Case Histories
The implementation of applications in different sectors constantly stimulates and allows us to apply proven solutions to new problems to be solved.
We have realized all the automation necessary in the safety shoes field, where a high quality and repeatability of the product over time is required: the roughing robot of the upper and the release agent robots are of fundamental importance. We have designed and industrialized different production layout solutions with pallet conveyors, in order to make all the shoe assembly phases in a sequential order.
The automation we make for causal shoes is aimed at ensuring quality and repeatability of the product over time. We offer design solutions to create all the shoe production phases along an assembly line.
In the production of PU boots we automatically make the most of the applications traditionally performed by the operator, giving the possibility to concentrate on the quality control of the finished product.
We offer the possibility of automatically performing all the applications in the field of PU soles production. We allow not only the elimination of operators to perform harmful activities from the point of view of health (painting, siliconing …) but also the quality increase of the finished product.