We offer solutions for the production of air filters for vehicles, integrating with the rotary table of the GUSBI partner.
The peculiar characteristic of the production system is flexibility: in each station of the carousel different filter models can be placed and the reprogramming of the robots is rapid and automatic.
All the process steps
Release agent application
The application of the release agent in the molds is carried out using a robot equipped with spray guns and a rotating brush. The distribution is uniform, allowing a drastic reduction in consumption and an increase in quality.
Trimming
Using conventional trimming machines, we carry out the automatic trimming of air filters, obtaining a high quality product.
Ink Ject printing
It is possible to integrate inkjet printers for marking individual filters. Placing them along the line it is possible to automatically print, according to the type of filter moving on the pallet, the correct label. The information is easily transmitted to the printers since the type of filter on the pallet is known.
Hot melt application
We carry out the application of the hot melt using a robot equipped with several guns, placed at a variable distance and programmable with numerical control. Depending on the type of filter, the robot applies the hot melt following the appropriate cycle. It is possible to obtain not only rectilinear trajectories and in all possible directions.
Case Histories
The implementation of applications in different sectors constantly stimulates and allows us to apply proven solutions to new problems to be solved.
We offer solutions for automatic production and quality control of eco-oil filters for vehicles. We integrate with the rotary table of our partner GUSBI to automate and have the production process under control from the loading of the paper to the unloading of finished products.
Through the 6-axis robot, equipped with spray guns and a tool with a rotating brush, it is possible to reach all the parts of the molds, even the undercuts, which are difficult to be reached with a manipulator. Through the guns all types of release agents on the market (water base, solvent base and wax base) can be sprayed in an adequate quantity and in the right directions; the brush helps this function and allows to distribute the silicon inside the molds while removing the excesses.
We offer solutions for the automatic production of PU shock absorbers. We integrate with the rotary table of our partner Gusbi, to automate and have the production process under control, from casting to sorting by model of finished products.
We offer solutions for the production of air filters for vehicles, integrating with the rotary table of the GUSBI partner. The peculiar characteristic of the production system is flexibility: in each station of the carousel different filter models can be placed and the reprogramming of the robots is rapid and automatic.